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joelparker said: Hello there, new to the forum. I recently picked up a 2005 Sportsman. I noticed the battery light flashing when on the throttle and when I let off it goes away. I did a multimeter test and the diag mode on the instrument cluster and yielded the same results. Idle voltage is fine but when I push the RPMs even just to 3000 or so ...Model Year - 2005. Model Number - A05MH42AG (AG = Sonic Blue in color) Purchase Date - 2/12/2005. VIN - 4XAMH42A25B420997. Engine Serial Number - D007080502700. It has a carb (not an EFI model) You could use either publication 9919425 or 9923412 - I have both - I believe 9919425 is better suited to your need.Atv polaris 2007 sportsman 450 / 500 efi / 500 x2 efi (406 pages) Offroad Vehicle Polaris Magnum 500 2000 Owner's Manual Supplement. ... Page 26 Stator Mounting Bolts 9 ft-lbs (12 Nm) Wheel Lug Nuts (Aluminum 30 ft-lbs + 90º (41 Nm + 90º) ... Always reference the Polaris TESTING VOLTAGE DROP Electronic Parts Catalog for the proper part ...Rolling Wrench Stators play a crucial part in starting and powering your machine, but how can you tell if it is bad or not? In this video we demonstrate how to test to see ... The 2001 Sportsman 500 has a solid-state DC-CDI (Capacitor Discharge Ignition) electric start system with an auxiliary recoil starter. Ignition timing is 30° BTDC @ 5,000 RPM 2°. It has an alternator charging system with a rated output of 250 watts and requires an NGK BKR5E spark plug with a gap of 0.036 inches (0.9 mm).whiz65 · #5 · Jan 1, 2007. I repaired my brothers 1999 500 I sold him. This machine was not abused and always maintained. First problem at 1000 miles the cam wore away, a common problem, then 200 miles later the stator failed I bought the parts at discount and yes I recall the cam to be about $300 for parts and stator about $280.Insulation Break Down Test · Place one meter lead in the connector and the second on the body of the stator · Your meter should read “OL” or open line. If the ...22-Jan-2018 ... How To Install A Stator For Polaris 1997-2001 500 cc ATVs # 3085561 3086821 RM01007 Instructions ... Polaris Sportsman ATV Repair Manual. Mark ...February 15, 2008 By E. Sizemore 158 Comments. Polaris is recalling 95,000 ATVs due to defective electronic control modules (ECMs) that may overheat, causing a fire and burn hazard to riders. If you own one of the four wheeler / ATV models below, contact your closest Polaris dealer for information on how to schedule a free repair.Can someone please provide instructions on how to test the stator on a 2007 Sportsman 500 EFI. I have the service manual, but it is not clear on how to test the stator. Save. Plummit · #2 · Mar 23, 2014. Not sure if this is the exact same as yours, but maybe worth a look!Hers: 2019 Sportsman 450. 26" Bear Claw HTRs on Moose 427X Wheels. 2007 Sportsman 500 EFI, Polaris Winch, 25" Bear Claws QSC Clutch Kit, Hand Warmers 2001 Magnum 325 MOSE 12" rear wheel conversion. 25" Sedona Coyote tires 2017 Polaris Ranger 1000XP - Roof and front glass 2018 Kawasaki KLR650 2001 Magnum 325 Warn winch and Moose 60" plow-Sent to ...22-Jan-2018 ... How To Install A Stator For Polaris 1997-2001 500 cc ATVs # 3085561 3086821 RM01007 Instructions ... Polaris Sportsman ATV Repair Manual. Mark ...This video is an answer to where is my voltage regulator and how do I remove or swap it out. This is a 1999 Polaris Sportsman 500. Other years makes and mod...There are two main ways you can test the stator. A static test, where you test internal resistance when the bike is turned off, and a dynamic test, where you read voltage while the engine is running. If the stator fails any tests, you may have a defective exciter coil inside the stator, and the stator needs to be replaced. 11.1. Test the condition of the battery as described under Battery Testing in Chapter Three. 2. Perform the charging system output test as described in this chapter. 3. If the charging system output is less than specified. check the resistance of the charging coils asdescribed in this chapter. 4.W. whiz65 · #5 · Jan 1, 2007. I repaired my brothers 1999 500 I sold him. This machine was not abused and always maintained. First problem at 1000 miles the cam wore away, a common problem, then 200 miles later the stator failed I bought the parts at discount and yes I recall the cam to be about $300 for parts and stator about $280. Not …1. Follow the electrical harness from the alternator to the location where it connects to the voltage regulator. 2. Disconnect the two individual yellow and the yellow/red electrical connectors from the voltage regulator. 3. Connect an ohmmeter to the wires indicated in Table 1 and note the resistance . 4.0:00 / 11:20 How To Install A Stator For Polaris 1997-2001 500 cc ATVs # 3085561 3086821 RM01007 Instructions RMSTATOR 12.6K subscribers Subscribe 185K …Aug 19, 2010 · 1999 Sportsman 500 stator. Jump to Latest Follow. 6656 Views 1 Reply 2 Participants Last post by tt425 , Aug 19, 2010. L. laserfish Discussion starter · Aug 19, 2010. I have a 99 Sportsman 500 with the ff97 flywheel. The magnets came loose and tore everything up inside. I found a new flywheel, but the stator is a little more confusing. Jun 28, 2012 · Save. lateburd Administrator · #11 · May 26, 2018. Stator output is AC and at low speed (cranking speed) you should be checking peak voltage - a Fluke with a peak voltage setting, a std. mm with a peak voltage adapter or a calibrated oscilloscope. Shop Owner and Mechanic with over 50 years experience. Save. 17274 Views 36 Replies 2 Participants Last post by lateburd , Feb 14, 2020. gmck154x4 Discussion starter · Jan 25, 2020. Bought an old 2002 700 Sportsman that ran and drove good. Owner said he'd done the Polaris ignition system upgrade from the old Ducati system to the Kokosan. It had a small coolant leak between the case and inner …

Polaris Sportsman 2001 500HO SPTMN CDI ... 2001 SPORTSMAN 500 HO REMINGTON SPECIAL EDITION FOOD PLOTTER, WORKHORSE, ... ohm book calls for 6300 and .4ohm primary regulator/rectifier swapped with one that is known good carb rebuild spotless stator tests good, ...How To Test a UTV/ATV Stator. Stators play a crucial part in starting and powering your machine, but how can you tell if it is bad or not? In this video we demonstrate how to test to see if...For DC conversion kits, this orange wire connects to the Polaris Sportsman 500 battery via a hot wire terminal where the box will draw power from instead of the stator. The hot wire terminals on the ’98 model are located on either side of the two open terminals beside the switch top circuit.If there is, then your stator is bad and needs to be replaced. 2. ATV Stator No Load Performance Test. The short to ground test is not 100% foolproof, therefore you need to follow up with the No Load Performance Test. Actually, this test can alone determine if the stator is good or bad, but you need to know which values to look for.

hewismayer · #13 · Jan 27, 2019. fixed mine it was the plug. I soldered the wires together and axed the plug. The voltage regulator is a mosfet type and bleeds off the excess power. Therefore the stator is working at full capacity all the time. If its charging at 13.6 to 14 volts its working.idaho800 · #8 · Oct 6, 2010. 2007 500 charging issue. I have a 500 that did the same thing no charge and no tach I wiggled wire harness around where it goes to the stator and the tach worked and it charged fine no problems since. Save. djp2880 · #9 · Oct 18, 2010. Fixed It.W. wileyjack Discussion starter · Aug 13, 2014. I have a 2002 Sportsman 500 that will not hit a lick. Suspect that the CDI module (stator) is bad and service manual says to replace it with a known "good" module. This module costs about $250 and I hate to order one with out knowing for sure that the CDI is my problem.…

Reader Q&A - also see RECOMMENDED ARTICLES & FAQs. joelparker said: Hello there, new to the forum. I recently picked up . Possible cause: The 2001 Sportsman 500 has a solid-state DC-CDI (Capacitor Discharge Ignition) electric.